RODEx / Services / Flat pattern for laser cutting
Service · pilot

Flat pattern for laser cutting

The flat blank of a bent part — with the correct bend allowance. For laser-cutting and press-brake shops and for designers of bent covers, brackets and trays.

Example

bend 1: 90° down, R4bend 2: 90° down, R4 DXF 1:1 mm · outline — CUT layer · bends — BEND layer · bend table — NOTES layer s = 2 mm · K = 0.45 (from r/s) · bend allowance BA = 7.697 mm
Example · a U-shaped cover from 2 mm sheet

Without bend allowance the blank would be 8.6 mm too long

  • Thickness and bend radius come from the drawing, the K-factor from the r/s ratio (or your shop's bend table).
  • The flat length is checked against the allowance formula to 0.001 mm.
  • Every flat pattern is “re-folded” in 3D and compared with the part model: a stray hole or a wrong K is caught immediately.
What you get
  • Outline DXF 1:1 mm for the laser — closed contours, cutting only
  • DXF with bend lines (up/down) and a bend table: angle, radius, K
  • 3D model of the bent part (STEP)
  • Notes: e.g. a hole too close to a bend — it can't be bent without a relief slot
Honest limitations
  • The final size after bending depends on your shop's tooling: ±0.06–0.45 mm — send your bend table and we'll use it
  • Not supported: hems, louvers, embosses, rolling, cones
  • We don't add corner reliefs on our own — we'll suggest them as a question

Pricing

Flat pattern for laser cuttingsheet-metal part: cutting outline and bend lines$8$16
Pilot · −50 %

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